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Solid Carbide & Indexable Drills · DIN 6537/6539/338 Sizes

Carbide Drill Bits & Drilling Tools for Metalworking

Drill bits for stainless steel, alloy steel, cast iron and aluminum — solid carbide twist drills to DIN 6537 and 6539, HSS jobber drills to DIN 338, indexable U-drills and drilling inserts, coolant-through and flat bottom types. Diameters from 1 mm to 60 mm, 3xD and 5xD reach, 118°, 135° and 140° points. Send the material, hole diameter and depth and we quote the drill, coating and starting data.

  • Indexable U-drills, solid carbide twist and HSS jobber series
  • 118°, 135° and 140° point geometry options for centring and hole quality
  • TiAlN, AlTiN, TiN, black oxide and uncoated polished finishes
  • Drill diameters 1–60 mm — 3xD and 5xD reach, through-coolant versions
  • Straight, stepped and modular cartridge shank options

Quotes within hours — email or WhatsAppWorldwide shipping from Guangzhou, China

What Are Drilling Tools

How drill bits cut metal: point, material and cooling explained

Drilling looks simple — a spinning cutter pushes straight ahead and a hole appears. On metal it is really a fight over heat and chips: a chisel edge squeezes into the work, two margins rub the finished wall, and the only exit for the chips is back up the flutes they were cut from. Everything that distinguishes one drilling tool from another is an answer to that fight, and the three design decisions are the same on a hand bit and a CNC carbide drill: what the body and edge are made of, how the shank holds and powers the tool, and how the coating and coolant handle the heat.

Material sets the ceiling. HSS and cobalt — high-speed steels — tolerate the flex and vibration of a drill press or hand drill and stay tough on soft metals; tungsten carbide drills hold a sharp, rigid edge at the heat of steel and stainless, but only if the machine is stiff enough to not chip them. Shank design decides where that rigidity goes: a stepped parallel shank keeps small diameters in a standard collet, a continuous shank sized to the drill suits short stub work, and a modular cartridge or cylindrical shank turns an indexable U-drill into a body you change the head of, not the whole of.

Coating and cooling then place the tool on the heat triangle: black oxide for mild general work, TiN and TiAlN for the hot cuts, polished uncoated flutes where aluminum wants to stick to nothing. What is the best drill bit for metal, in the end? The one whose material, shank and coating were chosen for the machine, the depth and the alloy — not the hardest word on the packaging.

Drilling Tool Types

Drill types for metal — solid carbide, indexable U-drills, reamers and spotface cutters

Indexable U-Drills

Two-insert U-drill, pilot-guided

Ø12–60 mm · 2–5×D

The economical large-diameter answer: a body carrying two replaceable head inserts — central and peripheral — so a worn edge costs an index, not a tool. Through-coolant flushes chips up the flutes, which is what makes deep hole drilling tools in the 2–5×D band faster than solid drills.

Solid Carbide Twist

Ground flute, self-centring point

Ø1–20 mm · to 5×D

Holds its ground point at speeds HSS cannot, giving round, straight, in-tolerance holes in steel, stainless and cast iron. DIN 6537 covers the stepped-shank solid carbide series and DIN 6539 the continuous-straight-shank stub drills used for shallow, accurate holes.

Coolant-Through

Ground helix with internal holes

3xD and 5xD series

A through coolant drill sends high-pressure fluid straight to the cutting edges, lifting chips out of the hole and keeping heat off the margins. The size program matches the external-coolant DIN 6537 series, so coolant-through drill bits swap in without changing the hole plan.

Flat-Bottom

Flat floor, no drill-point cusp

Solid carbide geometry

The hole floor comes out truly flat — the geometry chosen for landing holes, bolt-floor seats and any hole that must not carry the usual conical point remnant. The three-flute form also shears the full diameter in one pass.

Cartridge Spade Systems

Modular spade heads on steel shanks

Metal-cutting spade drill inserts

For large, shallow metal holes, cartridge systems run replaceable inserts on steel shanks at a fraction of the tooling cost per hole.

Step & Custom Drills

Stepped cone or built to drawing

One-pass chamfer-and-hole

A step drill cuts several diameters in one tool — pilot, bore and counter-bore in a single plunge — and custom step drills are ground to a parts drawing when the stack-up is fixed. We also quote solid carbide drill blanks for shops that re-grind their own geometry.

Reamers

Finishing cutter, 4–8 flutes

End cutting and spiral flute

Drilling leaves an oversize, tapered hole; a reamer takes a few tenths to bring it to H7 with a true round form. End cutting reamers handle through and blind bores alike, while a spiral flute reamer pulls chips forward in blind holes — the rule of thumb: spiral flute for blind, straight for through.

Spotfacing & Boring

Flat counter-seat and adjustable heads

Back spotface options

Mills a clean landing for a bolt head or washer on a rough or angled surface, and the back spotface version reaches behind the wall to seat on the far side. Where a drilled hole must open to a bore, adjustable boring heads finish the diameter on the machine.

Between the families sit the combined tools — drill mill bits that spot, drill and lightly countersink in one holder, and step drills that carry several diameters on one cone. When the hole plan is fixed, we quote the whole sequence — pilot, drill, reamer, spotface — as one matched set.

Technical Specifications

Drill Selection Guide — Material, Point Angle, Coating & Geometry

Steel & Alloy Steel (ISO P)

Coated carbide twist, 140° point

TiAlN solid drills run at high feed in mild and alloy steel; indexable U-drills take the large diameters economically.

Stainless & Heat-Resistant (ISO M)

AlTiN carbide, chip-splitting flute

The stainless steel drill bits question answered: a polished, chip-splitting flute with high-pressure coolant stops work-hardening and keeps the hole round in 304, 316 and duplex.

Cast Iron (ISO K)

Uncoated or TiCN, wear-resistant grade

Abrasive chips and sand inclusions reward a tough uncoated edge; dry or air-blast, and ream to H7 where the bore is a datum.

Aluminum & Non-Ferrous (ISO N)

Large-helix, polished, uncoated

Soft metal welds to any coating — an uncoated polished flute with a high helix and flood coolant or MQL is the best bit for drilling aluminum.

Superalloys & Titanium (ISO S)

Coolant-through carbide, AlTiN

Low speed, high feed, through-coolant drill bits: titanium and Inconel keep their heat at the edge unless the fluid reaches the cut.

Hardened & Tool Steel (ISO H)

Solid carbide to HRC ~60, else re-plan

Above HRC 45 drilling narrows fast; small pilot holes are possible with solid carbide and rigid setups, and hardened features are usually milled, ground or finished with CBN.

ParameterTechnical Details / Standard Values
Drill diameter and overall lengthSolid carbide twist drills follow DIN 6537 (3×D short and 5×D long series, Ø3–20 mm) and DIN 6539 (continuous straight shank, from Ø1 mm); HSS jobber drills follow DIN 338 up to about Ø13 mm with overall lengths from 34 mm to 151 mm; indexable U-drills bore Ø12–60 mm in 0.5 mm steps. Pick the shortest drill that reaches the depth — extra length is deflection.
Shank and machine interfaceThree families: stepped parallel shank (DIN 6537 — the shank jumps to the next standard size so 3–6 mm drills all grip on a 6 mm land), continuous straight shank sized to the drill (DIN 6539, DIN 338), and modular cylindrical shanks from 20 mm to 40 mm on indexable U-drills. For CNC holders and quick-change couplings, quote the interface with the drill.
Point angle selection — 118° vs 135° vs 140°
  • 118° — the HSS jobber standard: cheap and general, but it walks on a flat surface, so pilot-punch or centre first.
  • 135° — split-point geometry on cobalt and tougher HSS bits: self-centring without a pilot, the hand-drill choice for stainless.
  • 140° — ground self-centring point on solid carbide and U-drill pilot inserts: needs a rigid setup, gives the truest hole start.
Cooling and chip evacuationExternal flood is enough to about 3×D in easy material. Deeper holes, stainless and titanium want a coolant through drill — internal high-pressure fluid breaks the chip and cools the margins where the wall rubs. Peck-cycle the drill instead of dragging one chip column up when the machine has no through-coolant.
Coatings and gradesBlack oxide is the budget HSS finish for plain steel. TiN is the general carbide coating; TiAlN and AlTiN hold hardness at the heat of stainless and alloy work; uncoated polished flutes stay the answer for aluminum. Send the material and we match substrate, coating and point together.
Hole depth and flute designShort-series stub drills (DIN 6539) hold position for spot and pilot duty; 3×D covers most flange-to-bolt work; 5×D needs a stiff helix and evacuation help. Deep hole drilling tools beyond 5×D move to gun-drilling or BTA principles — ask us before forcing a standard drill.
Centring and secondary operationsDrill 0.2–0.3 mm under final size, then finish: a reamer for an H7 bore, a back spotface tool for a seat behind the wall, or a step drill when pilot, clearance and countersink must happen in one plunge. Each finishing pass removes the taper the drill leaves behind.
Pilot hole and tap relationshipA thread is only as good as its hole: the tap drill size sits one pitch under the major diameter (M10 × 1.5 taps from an 8.5 mm hole; a 1/4-20 tap from 0.266 in). Check any size against the free tap drill size chart on this site, and quote the thread with the drill so hole and tap arrive together.
Regrounding and tool life judgementRising thrust, oversize holes, a squeal and a shiny margin band all end a drill’s life. Solid carbide twist drills to Ø20 mm can be reground to geometry twice; indexable bodies only ever change inserts, which is why replaceable head drills dominate high-volume hole plans.

Need a diameter, depth, point form or coolant path outside the standard series? Send the drawing or 3D model and we will source the drill and the matching holder — trial quantities and mixed items welcome.

Drill Sizes & Standards

Drill bit sizes, overall lengths and shank types to DIN 6537, 6539 and 338

Drill familyGeometry & pointDrill dia. (d1)Overall length (l1)ShankTypical application
Solid carbide twist — DIN 6537 K140° point, 2 flute3–20 mm62–131 mm (3×D)Stepped parallel 6–20 mmGeneral CNC hole-making in steel and stainless
Solid carbide twist — DIN 6537 L140° point, 2 flute3–20 mm66–153 mm (5×D)Stepped parallel 6–20 mmDeeper holes where rigidity still holds
Solid carbide stub — DIN 6539 N118° faceted point, 2 flute1–12 mm26–95 mmContinuous straight, shank = drill dia.Short, accurate pilot and location holes
HSS jobber — DIN 338 N118° point, 2 flute1–13 mm34–151 mmStraight, shank = drill dia.General metal drilling on drill presses and hand tools
HSS-Co split point (cobalt)135° split point, 2 flute1–13 mm34–151 mmStraight, shank = drill dia.Stainless and tough steel without a pilot punch
Coolant-through solid carbide140° point, internal holes3–20 mmas DIN 6537 K / L seriesStepped parallel, coolant portsStainless, titanium, deep and cross-holes
Indexable U-drillsPilot + 2-insert (SPMT / WCMX)12–60 mm, 0.5 mm steps103–302 mm (2–5×D)Cylindrical 20–40 mm, through-coolantLarge-diameter production holes at low cost per hole
Flat-bottom and cartridge spadeFlat floor / modular head3–20 mm flat bottom; spade systems largerto drawingStraight or cartridgeLanded holes, bolt floors, large shallow bores in metal

K = 3×D short series, L = 5×D long series per DIN 6537; DIN 6539 = carbide stub drills on a continuous shank; DIN 338 = HSS jobber length. Flat-bottom, spade and step rows are made to drawing — exact sizes on request.

That is how to read a drill bit sizes chart without guessing: every standard row above fixes three axes — diameter d1, overall length l1 and shank form — and the version letters (6537 K versus L, 6539 N, 338 N) decide the depth a given diameter can reach. Working in inch, jobber drill sets cover 1/16 in to 1/2 in on the same geometry. The numbers that matter most in planning are one step removed from the drill itself: the tap drill size that precedes each thread, which is why the chart below is the most-used page on this site. Send the diameter, depth and material and we confirm the drill dimensions against the tool you are replacing.

Why Buyers Work With InsertCore

Sourcing, verification and support around your hole-making programme

Size and geometry consistency, batch to batch

Every batch arrives with the diameter, point angle, coating and shank that were quoted. Dimensional reports and material certificates are available on request for incoming inspection.

Custom and non-standard drills

Non-standard diameters, step combinations, reduced necks, flat-bottom geometries and special point forms are quoted to your drawing or 3D model — including trial quantities before a production order.

Sourced and QC-verified supply, one contact

We are a trading operation, not a production plant: drills are sourced from vetted tooling partners and checked before dispatch, and the same contact stays with your programme from quote to delivery.

Quote turnaround

Within hours

Channels

Email + WhatsApp

Shipping

Worldwide, tracked

Quantities

Trial to bulk

Questions Buyers Ask

Drill material, coating and depth questions, answered

Cobalt bits are HSS alloyed with cobalt: hotter-harder than plain black oxide or HSS-G, self-centring at 135°, and the shop-standard answer for stainless by hand or on a drill press — an HSS drill bit for aluminum or mild steel is cheaper and cuts fine. Carbide goes further again: ten times the heat resistance and far more rigid, which is what a CNC spindle at feed needs on steel, stainless and cast iron. The trade is brittleness — a carbide drill walks in a hand-held drill, so match the material to the machine.

A drill cuts straight ahead at its tip and makes the hole; an end mill cuts sideways and can open, enlarge and profile that hole, so the two answers cover different questions (see our end mill vs drill bit comparison on the end-mill page). A tap never drills its own way: the hole must be pre-drilled to the tap drill size — one pitch under the major diameter, checked against the tap drill size chart here on the site. Hole first, thread second, with the drill and the tap quoted together.

Stainless work-hardens, glazes and drifts: use a solid carbide or cobalt bit with a split or 140° point, a chip-splitting flute, firm feed (don’t rub) and high-pressure coolant at moderate speed. That is the honest answer to the drill bits for stainless steel search — geometry and coolant matter more than the marketing word on the tin. Hardened steel above HRC 45 is different again: small pilot holes are possible on a rigid machine, but hardened features should normally be milled, ground or CBN-finished rather than drilled.

Black oxide is the budget HSS finish: mild steel and general maintenance work. TiN is the general carbide coating — wider temperature tolerance, lower friction. TiAlN and AlTiN hold their hardness at the heat stainless, titanium and hardened steel generate, which is why they are the default on production CNC. For aluminum, skip the coating: a polished uncoated flute avoids built-up edge entirely.

118° is the classic HSS jobber angle — inexpensive and general purpose, but the chisel edge walks, so pilot-punch or centre-drill first. 135° with a split point self-centres: it starts on a flat, hard surface without wandering, which is what you want on stainless and hard steel by hand. Solid carbide and U-drill pilot inserts run 140° — self-centring only if the setup is rigid, and worth it because they leave the roundest hole.

To about three diameters deep, external flood is usually enough. Past that, or in stainless, titanium and cross-holes, a through coolant drill puts fluid on the cutting edges and pushes chips out of the hole instead of letting them drag back down the flutes. If the machine has no internal coolant, peck-drilling with air or MQL is the fallback — and for aluminum, a polished uncoated bit with a strong air blast beats coolant most days.

Drills are sourced from vetted tooling partners and inspected before dispatch. Diameter, point geometry, coating and shank are confirmed against the quotation, dimensional reports and material certificates are supplied on request, and each shipment is packed for transit. If a batch does not perform as confirmed, send the batch reference and your measurements and we will put it right.

The workpiece material and hardness, the hole diameter and final tolerance, the depth (or the ratio, like 3×D), the machine and its coolant system, and the coating or point geometry if you already run one. With those five points we can quote the drill, the pilot/reaming sequence and starting cutting data instead of a catalogue item.

Quotations are normally issued within hours during business hours — email and WhatsApp reach us directly. Orders ship worldwide from Guangzhou, China with tracking, and payment terms are stated on the quotation. Trial quantities and mixed-item orders — drills, reamers and spotface cutters on one PO — are both welcome.

Get your drilling tool quote within hours

Send the material, hole diameter, depth and machine — you get the right drill, coating and starting cutting data with pricing and availability, not a catalogue.

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